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HNL100-A Ultrasonic Liquid Level Gauge, Non-Contact, up to 40 m

Non-contact ultrasonic liquid level gauge, 5–40 m, ±0.3% FS, 1 mm resolution, OLED menu, 4–20 mA / RS485 / relay, 12–24 VDC or 220 VAC, IP65.

HNL100-A Ultrasonic Liquid Level Gauge, Non-Contact, up to 40 m

The HNL100-A ultrasonic level gauge is a versatile universal instrument with a fully digital, humanized design, covering level measurement and control, data transmission and human-machine communication. It uses modular circuit design, a military-grade multilayer PCB and a tight, well-laid-out hardware structure, supports isolated 4–20 mA output, and can carry built-in wireless data transmission such as GPRS, GPS and Bluetooth. Imported industrial-grade chips and digital temperature compensation give strong anti-interference; upper and lower limit nodes are freely settable with on-site display.

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Non-Contact Level Measurement for Tanks, Channels and Silos

The gauge suits water treatment and sewage plants, water supply and reservoir monitoring, chemical storage tanks, open channels and flumes, material level in silos and hoppers, food and beverage tanks, mining slurry and thickener tanks, irrigation and canal monitoring, oil and fuel tank level, industrial wastewater sumps and pump stations, non-contact measurement of sticky or corrosive media, and remote monitoring with GPRS or Bluetooth.

Good fit: water treatment and sewage plants, water supply and reservoirs, chemical tanks, open channels and flumes, silo and hopper material level, food and beverage tanks, mining slurry and thickener tanks, irrigation and canals, oil and fuel tanks, wastewater sumps and pump stations, sticky/corrosive media, remote GPRS/Bluetooth monitoring.

Is HNL100-A Suitable for Your Application?

Choose HNL100-A when:

  • You need non-contact level or distance measurement without a probe entering the medium, avoiding entanglement, blockage, leakage, corrosion and maintenance issues of pressure, capacitance or float methods.

  • The required range is within 5–40 m and the application works at normal temperature and pressure.

  • You need 4–20 mA, RS485, relay, NPN pulse or analog voltage output, plus optional GPRS / Bluetooth remote transmission.

Confirm with us first when: the vessel has strong foam, steam, dense dust or heavy condensation that can weaken the echo, the medium surface is agitated or the mounting area has internal obstructions that create false echoes.

Design and Functions

Digital electronics and compensation

Imported industrial-grade chips with digital temperature compensation; wide-voltage operation, backup and restore settings, adjustable analog output, freely settable full-range start and end points, custom serial port data format, and three- or four-wire support. Value-added / differential distance measurement is available for both distance and level; emission pulse intensity is settable 0–100 to match the working condition.

Display and local setting

OLED Chinese/English menu with self-illumination; minimum display resolution 1 mm; three light patch buttons. Upper and lower limit nodes and online output adjustment are set on site.

Housing and connectivity

ABS engineering plastic waterproof housing, compact and sturdy. Isolated 4–20 mA output; MiniSD card acquisition or USB storage can be added; additional modules can be added to meet customer needs.

Technical Specifications

ModelHNL100-A — Ultrasonic level gauge
Measuring range5, 8, 10, 12, 15, 20, 25, 30, 35 or 40 m (selected on order)
Blind zone<0.4–2 m, depending on range
Error±0.3 % FS
Display / resolutionOLED Chinese/English self-illuminating menu; minimum resolution 1 mm; three light patch buttons
Working frequency20–350 kHz, varies by model specification
Power supply12–24 VDC or 220 VAC (optional)
Outputs (optional)4–20 mA RL >600 Ω (standard); 1–5 V / 1–10 V; RS485 (Bluetooth conversion accessory optional); GPRS; 3-channel NPN (configurable as PP pulse); 2-channel relay (AC 5 A 250 V / DC 10 A 24 V)
Instrument materialABS engineering plastic
External dimensionsØ92 mm × 198 mm × M60; Ø92 mm × 270 mm × DN80
Electrical interfaceM20×1.5 (two sets)
Installation interfaceM60×2, Ø61 mm round hole (with large nut), or DN80 non-standard
Working environmentNormal temperature and pressure
Protection levelIP65 (higher protection customizable)
Explosion-proof gradeEx ia IB T4 Ga, on order

Wiring Terminals

TerminalFunction
5 / 6DC12–24 V+ / DC12–24 V−
94–20 mA current output
3 / 4RS485(A) / RS485(B)
1 / 2Relay I: J1_COM / J1_NO
10 / 11Relay II: J2_COM / J2_NO

Incoming cable connects to internal terminals that the user can customize; local wiring and local use are configurable per channel.

Selection Code

Code segmentCodeDescription
Range15 m
28 m
310 m
412 m
515 m
620 m
725 m
830 m
935 m
1040 m
Power supply112–24 VDC
2220 VAC
Output methodM4–20 mA RL >600 Ω (standard)
V1–5 V / 1–10 V
RRS485 (Bluetooth conversion accessory optional)
DGPRS
E3-channel NPN (PP pulse configurable)
F2-channel relay (AC 5 A 250 V / DC 10 A 24 V)
External dimensions1Ø92 mm × 198 mm × M60
2Ø92 mm × 270 mm × DN80
Installation interfaceAM60×2
BØ61 mm round hole (with large nut)
CDN80 non-standard
Work environment1Normal atmospheric temperature
2Normal pressure

Installation Notes

Mount the gauge so the transducer faces the liquid or material surface vertically, clear of inlet jets, agitator blades, heating pipes and internal brackets that can cause false echoes. Keep the transducer out of the blind zone and away from wall buildup. In foamy, steamy or dusty service, confirm the echo returns reliably before commissioning; set the emission pulse intensity and damping to match the medium.

Typical Applications

  • Water and wastewater: treatment plants, sewage, reservoirs, open channels and pump stations.

  • Process tanks: chemical, food and beverage, oil and fuel storage.

  • Solids: silo and hopper material level, mining slurry and thickener tanks.

  • Remote monitoring: GPRS or Bluetooth transmission to a remote level display and overflow alarm.

What to Send Us for Selection

Send: medium and surface condition, required range, tank or channel size and mounting location, supply voltage, output preference (4–20 mA / RS485 / relay / NPN / voltage), wireless requirement, and any hazardous-area classification. We will confirm the range, housing and selection code before quoting.

Frequently Asked Questions

How large is the ultrasonic blind zone?

The blind zone is below 0.4–2 m depending on the selected range. Keep the transducer mounting above the maximum liquid level by at least the rated blind zone so the closest surface returns a valid echo.

How do foam and steam affect non-contact level echoes?

Thick foam, steam or vapor can scatter or absorb the ultrasonic pulse and weaken the return. In such duty, describe the surface condition; a different measurement principle may be more reliable if the echo is unstable.

Can dust or condensation weaken the return signal?

Dense dust and condensation can attenuate the ultrasound path and fog the transducer face. Keep the transducer face clean, verify the echo on site, and set pulse intensity and damping for the condition.

Which output supports remote level display and overflow alarm?

4–20 mA or RS485 feeds a remote display or PLC; two relay channels and three NPN channels provide local limit switching for overflow or dry-run alarm. GPRS or Bluetooth adds remote transmission where selected.

What mounting location avoids false echoes from tank internals?

Mount vertically over a clear surface, away from inlet flow, agitator, pipes and brackets. Avoid corners and wall buildup; verify the strongest echo corresponds to the surface and configure any false-echo rejection during setup.

Datasheet Download

HNL100-A Ultrasonic Level Gauge Datasheet (PDF) — view all product manuals on our Download page »

Need a Non-Contact Ultrasonic Level Gauge?

Send us the medium, range and mounting condition. We will confirm the range, output and selection code before we quote.

Send us your application details »


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CONTACT US

Contact: HongNuo

Phone: 13840589744

Tel: 86-13840589744

Email: Guiyang.bai@honno-auto. com

Add: Zhongguancun Innovation Center, No. 28 Huahai Road, Shenyang Economic and Technological Development Zone, Liaoning Province